About Ground Spur Gears
Product Features
High Precision
We use Japanese Kashifuji Gear Skiving Machine KPS30 and Ningjiang CNC Horizontal Gear Hobbing Machine YK3610 and other gear processing equipment to process gears, and we can ensure that when grinding spur gears, the tolerance of the gear's ID, OD, and thickness is less than 0.01mm.
High smoothness
Through the precision grinding process (accuracy IT3-IT5 grade), the roughness of the tooth surface of spur gears is Ra 0.4m, and the meshing contact area is increased by 30%+.It can maintain smooth operation in high speed (2000rpm+) or high-frequency vibration environments (e.g. industrial robotic arms, aviation engines).
High transmission efficiency
The coefficient of friction of tooth surface is reduced to less than 0.05, and the transmission efficiency reaches 99%+, which is 8%-12% higher than that of ordinary hobbing gears, and it is suitable for new energy gearboxes, precision machine tools and other fields that are sensitive to energy consumption.
Customized production
Specific processing can be carried out according to the drawings you provide, but the precision and modulus need to be within our processing capacity.The accuracy level we can achieve is ISO Level 5, GB Level 5, DIN Level 5, and the machining module is between 0.1 and 5.
Product Details
One-piece molding
One-piece molding directly from the raw material ensures concentricity and flatness with an error of 0.005mm, which is difficult to achieve by welding or other methods in delicate areas.For example, we produce one-piece molded spur gear shafts.
Surface treatment
If the actual working conditions of the customer are complicated, we can provide the corresponding gear surface treatment service according to their needs.The most common ones are DLC coating service, Carburizing & Quenching, etc.
Precision Manufacturing
We ensure that the surface of the processed gears is smooth and smooth, and at the same time, we will carry out deburring treatment.Let you get high quality gear products.
Precision Manufacturing for Optimal Gear PerformanceOur ground spur gears benefit from advanced CNC machining and stringent quality controls to achieve tight tolerances and a superior surface finish. This ensures reliable, vibration-free power transmission in demanding industrial environments. The gears are uniformly case hardened and tempered, maximizing wear resistance while sustaining high operational loads.
Tailored Solutions for Industrial NeedsWe specialize in customizing spur gears based on detailed customer specifications or samples. Our engineering team collaborates with clients to deliver bespoke solutions, from designing gear profiles to selecting materials. Whether for prototyping or large-scale production, we guarantee gears that meet exact industry standards and performance expectations.
Versatile Applications Across Multiple SectorsUsed extensively in industrial transmissions, robotics, automotive, and machine tooling, our spur gears provide dependable torque conversion and high efficiency. Their robust design ensures smooth, noiseless operation and long service life, making them ideal for a variety of high-demand mechanical systems.
FAQ's of Ground Spur Gears:
Q: How are your ground spur gears manufactured to ensure high quality?
A: Our ground spur gears are produced using precision CNC machining and finishing equipment, followed by case hardening and tempering to a hardness of 55-60 HRC. Every gear is inspected according to DIN 3962/Class 6 or better to ensure strict adherence to quality standards.
Q: What customization options are available for spur gears?
A: We offer customization based on client-provided drawings or samples, allowing adjustments in module, face width, teeth number, material, surface finish, and heat treatment. This enables us to tailor gears for specific operational requirements and applications.
Q: When should I opt for ground spur gears in my application?
A: Ground spur gears are ideal when your application demands high precision, quiet operation, and high power transmission efficiency, such as in robotics, automotive systems, and precision industrial machinery.
Q: Where can your spur gears be supplied and what industries do you serve?
A: We supply, export, and distribute our spur gears across India and internationally. Our gears serve industries including automotive, robotics, machine tools, and other sectors requiring reliable power transmission.
Q: What is the process for ordering custom spur gears from your company?
A: To order custom gears, share your technical drawings or samples with our engineering team. We conduct a detailed evaluation, suggest optimal solutions, and provide a quote. Once finalized, we proceed with precise manufacturing and quality assurance before timely delivery.
Q: How should your spur gears be used for maximum efficiency and longevity?
A: Install gears according to recommended alignment and lubrication guidelines, and operate within specified torque, speed, and power limits. Proper installation and maintenance ensure up to 98% efficiency and a longer service life.
Q: What benefits do your case hardened and tempered spur gears offer compared to conventional gears?
A: Our case hardened and tempered gears deliver superior wear resistance, high load-carrying capacity, and reliable performance. The refined surface finish ensures smooth operation, reducing noise and vibration while supporting demanding industrial requirements.
Guangdong, China
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