Product Features
High Precision
We use Japanese Kashifuji Gear Skiving Machine KPS30 and Ningjiang CNC Horizontal Gear Hobbing Machine YK3610 and other gear processing equipment to process gears, and we can ensure that when grinding spur gears, the tolerance of the gear's ID, OD, and thickness is less than 0.01mm.
High smoothness
Through the precision grinding process (accuracy IT3-IT5 grade), the roughness of the tooth surface of spur gears is Ra 0.4m, and the meshing contact area is increased by 30%+.It can maintain smooth operation in high speed (2000rpm+) or high-frequency vibration environments (e.g. industrial robotic arms, aviation engines).
High transmission efficiency
The coefficient of friction of tooth surface is reduced to less than 0.05, and the transmission efficiency reaches 99%+, which is 8%-12% higher than that of ordinary hobbing gears, and it is suitable for new energy gearboxes, precision machine tools and other fields that are sensitive to energy consumption.
Customized production
Specific processing can be carried out according to the drawings you provide, but the precision and modulus need to be within our processing capacity.The accuracy level we can achieve is ISO Level 5, GB Level 5, DIN Level 5, and the machining module is between 0.1 and 5.
Product Details
One-piece molding
One-piece molding directly from the raw material ensures concentricity and flatness with an error of 0.005mm, which is difficult to achieve by welding or other methods in delicate areas.For example, we produce one-piece molded spur gear shafts.
Surface treatment
If the actual working conditions of the customer are complicated, we can provide the corresponding gear surface treatment service according to their needs.The most common ones are DLC coating service, Carburizing & Quenching, etc.
Precision Manufacturing
We ensure that the surface of the processed gears is smooth and smooth, and at the same time, we will carry out deburring treatment.Let you get high quality gear products.