About Mechanical Cam Indexer
Sango Automation designs and manufactures high-precision mechanical cam indexers that convert continuous rotary motion into accurate, repeatable indexing movements for industrial automation. Our German-engineered indexers feature robust construction with hardened steel components, achieving positioning accuracy within 30 arc-seconds while handling torque loads up to 5,000Nm. Available in standard sizes from 50mm to 1200mm diameter, our ISO 9001-certified indexers are built for durability in demanding applications across packaging, automotive, electronics, and medical equipment manufacturing. With 15+ years of experience, we offer both off-the-shelf solutions and custom-engineered designs, supported by comprehensive testing, global service, and quick delivery from our ready inventory.
Mechanical Cam Indexer Features
Accuracy: Achieves positioning within 30 arc-seconds (custom options available).
Load Capacity: Standard models handle 500-5,000Nm torque (higher capacity available).
Durability: Hardened steel cams with 50+ million cycle lifespan.
Speed Options: Available in multiple speed ratings up to 60 RPM.
Mounting Flexibility: Multiple flange and shaft configuration options.
Environmental Resistance: IP65 protection available for harsh conditions.
Types of Mechanical Cam Indexer
Single-Station Indexers
Basic models for simple rotational indexing applications.
Multi-Station Indexers
For automated assembly with multiple work positions.
Heavy-Duty Industrial Models
Designed for high-load manufacturing environments.
Custom Configured Indexers
Modified standard models with specific mounting options.
Applications of Mechanical Cam Indexer
Packaging: High-speed labeling, filling and capping machines.
Automotive: Robotic welding stations, assembly line positioning.
Electronics: PCB handling and component placement systems.
Medical: Precision equipment manufacturing.
Industrial Machinery: CNC index tables, automated tool changers.
FAQ
Q: What makes Sango Automation different?
A: We combine German engineering precision with responsive local support.
Q: Can you repair/rebuild existing indexers?
A: Yes, we offer complete refurbishment services for most major brands.
Q: What is your maximum indexer size?
A: We can manufacture custom indexers up to 1200mm diameter.
Q: Do you provide CAD models?
A: Yes, we supply 3D models for all standard products.
Q: What is your warranty policy?
A: Standard 20-months warranty with extended options available.
Q: Can you match competitor specifications?
A: Our engineers can meet or exceed most performance requirements.
Q: How do I get technical support?
A: Contact our team via phone, email, or through our website portal.
Engineered Precision for Demanding ApplicationsDesigned for industries requiring reliable and repeatable motion, our Mechanical Cam Indexer delivers exceptional positioning accuracy and smooth performance. The globoidal or flat cam construction ensures robust suitability for rotary indexing tables, packaging, printing, assembly, and CNC machinery. Each unit undergoes anti-corrosion powder coating and is built for over 10 million operation cycles, supported by an IP54-rated enclosure for enhanced protection in industrial settings.
Reliable, Maintenance-Friendly OperationThe indexer operates using an oil bath lubrication system, significantly reducing maintenance downtime. Alloy steel construction with hardened cam elements ensures longevity even under heavy loads. With low noise generation and minimal backlash, it is designed for quiet, reliable, and high precision operation in automated environments, supporting both single and three-phase power across global standards.
FAQ's of Mechanical Cam Indexer:
Q: How does the Mechanical Cam Indexer achieve high indexing accuracy?
A: The Mechanical Cam Indexer utilizes precisely engineered globoidal or flat cams, paired with high-quality alloy steel parts and a brass index plate, to deliver an indexing accuracy of 30 arc seconds. This ensures highly repeatable positioning in any automated process requiring exacting motion.
Q: What industries commonly use this cam indexer and why?
A: This indexer is widely adopted in rotary indexing tables, packaging machines, assembly automation, printing machines, and CNC machinery. Its adjustable indexing, customizable stations, robust load capacity, and minimal maintenance needs make it ideal for fast-paced, repetitive automation tasks.
Q: When is it necessary to customize the number of stations or shaft type?
A: Customization is recommended when specific applications require a set number of positions for precise indexing or unique connection needs, such as different fixture layouts or integration with existing machinery. Output shafts are selectable as hollow or solid to match design and application requirements.
Q: Where can the Mechanical Cam Indexer be mounted, and does it impact performance?
A: The device can be mounted horizontally or vertically, depending on the space and orientation of your machinery. The anti-corrosion finish, oil bath lubrication, and IP54 rating ensure consistent performance in various environments without compromising accuracy or service life.
Q: What are the main advantages of using a cam-driven indexer over alternative indexing systems?
A: Cam-driven indexers provide superior accuracy, near-zero backlash, smoother motion, and lower maintenance compared to pneumatic or geneva mechanisms. They also offer quieter operation and can handle higher loads-up to 1000 Kg depending on the model-making them a preferred choice for high-precision automation.
Q: How is maintenance handled, and what is the expected service life?
A: Maintenance is straightforward due to the sealed oil bath lubrication system, which minimizes wear and extends the device's longevity. Built for over 10 million cycles, with robust construction and corrosion-resistant surfaces, it provides reliable service with minimal intervention.
Guangdong, China
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