Gear Cutting

Gear Cutting Specification

Main Export Market(s)
Asia, Australia, Central America, North America, South America, Eastern Europe, Western Europe, Middle East, Africa

Arts and Crafts	Suitable Gear Types	Characteristic
Gear Hobbing	Spur gears, Helical gears, Worm gears	Continuous cutting, high efficiency, suitable for mass production (e.g. automotive gearbox gears).
Gear Shaping	Internal Gear, Multi-Link Gear	Suitable for complex structure gears, high flexibility, but less efficient than hobbing.
Gear Milling	Special tooth shape, Non-standard gears	Multi-axis CNC machining for complex tooth shapes (e.g. herringbone gears, non-circular gears).
Gear Shaving	Finishing Soft Gear	For semi-finishing after hobbing/shaping to improve tooth surface finish (Ra 0.81.6m)

Modern CNC gear machine tools can achieve DIN 35 grade accuracy (error <10m), ensuring smooth transmission and low noise.
Adopt on-line inspection + error compensation technology to improve processing consistency.
Gear precision up to international standard grade 5

It can process steel, cast iron, copper alloy, engineering plastics and other materials to meet the needs of different industries.
The development of carbide, CBN (Cubic Boron Nitride) and other cutting tool materials makes hardened cutting possible.

Minimum module 0.1-2.0 internal and external teeth can be processed
Maximum outer diameter 300mm
Can be customised according to customer requirements, different materials, different tooth shape gears
OEM&ODM

Adopting Japanese Kashifuji high-precision gear turning machine KPS30, KP800 and other models.
Adoption of high hardness cutting materials such as cemented carbide, CBN (cubic boron nitride), PCD (polycrystalline diamond) and so on.
Nano-coating technology (e.g. TiAlN, AlCrN) significantly extends tool life.
Specialised tool design to meet the needs of various special tooth shapes.
Minimum order quantity is 1pcs

Automotive manufacturing: transmission, differential gears (requires high precision, high volume).
Aerospace: engine gears, helicopter transmission system (ultra-high strength, high temperature resistance).
Energy equipment: wind power gearboxes, nuclear power reducers (large modulus, high load).
Industrial robots: precision gearboxes (e.g. harmonic gears, RV gearboxes).