Aluminum Alloy Gear

Aluminum Alloy Gear Specification

Gear Type
Spur Gears

Processing Type
Hobbing

Gear Tooth Profile
Other

Product Type
Aluminum Alloy Gear

Aluminum Alloy Gear Trade Information

Minimum Order Quantity
5 Pieces

FOB Port
Shenzhen

Supply Ability
10000 Pieces Per Month

Delivery Time
30 Days

Sample Policy
Contact us for information regarding our sample policy

Main Export Market(s)
Asia, Australia, Central America, North America, South America, Eastern Europe, Western Europe, Middle East, Africa

Main Domestic Market
All India

About Aluminum Alloy Gear

One-stop Custom Gear Factory

Sango Automation has been deeply involved in the field of gear manufacturing for more than ten years and now has rich experience in customization. We do not produce standard gears, but devote all our energy to the process of customizing gears for our customers.

At Sango, you can customize gear products in various materials, such as aluminum alloy gear, cast iron gear, nylon gear, etc.

Product Peculiarity

Lightweight

The density of aluminum alloy gear is about 1/3 of that of steel gears, so the overall weight and moment of inertia of the transmission system produced with aluminum gears are lower than those with steel gears, making them used in scenarios that require high-speed start-stop and quick response (robots, automation equipment, etc.).

Corrosion resistance

Aluminum alloy will form a dense oxide film on the surface of the material under natural conditions, this oxide film has a certain ability to resist atmospheric and chemical media corrosion, if the customer's working conditions require higher corrosion resistance, it can also be achieved through anodizing and other surface treatments.

Thermal conductivity

Aluminum alloy gears have good thermal conductivity, which can effectively conduct and dissipate the heat generated during the gear meshing process, helping to reduce the operating temperature of the entire transmission system.

Ease of processing

Aluminum alloy has excellent cutting performance, low cutting force, and slow tool wear. This makes it easy to efficiently manufacture high-precision gears with complex shapes through CNC and other processes, which has a significant cost advantage when producing large quantities.

Material Selection

The aluminum material chosen for aluminum alloy gear directly affects the performance of the gear produced. The aluminum alloy used to make gears is not ordinary aluminum, but forged aluminum alloy with high strength, the most commonly used are aluminum alloy 2011, aluminum alloy 6061, and aluminum alloy 7075.

	Aluminum Alloy 2011	Aluminum alloy 6061	Aluminum alloy 7075
Peculiarity	Good cutting performance, high surface finish of processed products, easy chip breakage.	Corrosion resistance, good weldability and medium strength, good processing performance.	High strength, performance close to steel.
Applicable Scenarios	It is suitable for producing gears that require high dimensional accuracy and surface finish, but do not require high loads.	Suitable for general purpose industrial gears with medium loads, potentially corrosive working environments, or where surface treatment is required.	It is used to manufacture gears that are subjected to high loads and stresses.
Notes:	Corrosion resistance is relatively poor.		Its corrosion resistance is average and needs to be treated with a surface.

Aluminum Alloy Gear Processing Equipment

There are many equipment used to produce aluminum alloy gears, such as Kashifuji Gear skiving machine KPS30, Ningjiang CNC horizontal gear hobbing machine YK3610IV., Richuang CNC high-speed horizontal gear hobbing machine YKS3612III., etc.

Parameter	Kashifuji Gear Skiving Machine KPS30	Ningjiang CNC Horizontal Gear Hobbing Machine YK3610	Richuang CNC High-Speed Horizontal Gear Hobbing Machine YKS3612III
Maximum Workpiece Diameter	30 mm	120 mm	100 mm
Maximum Modulus	1.0 mm	2.0 mm	1.5 mm
Maximum Spindle Speed	5,000 rpm	2,000 rpm	1,500 rpm
Machining Accuracy	DIN Class 5	DIN Class 6-7	DIN Class 7-8
Peculiarity	This machine enables complete machining of internal gears, double gears, and various others in a single clamping.	High rotation speed, suitable for efficient finishing of small and medium-sized gears.	It is suitable for gear manufacturing in automotive, motorcycle, general machinery and other industries.
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