About Custom Aluminum Part
Features
Customization Flexibility
We provide customized solutions for the entire process chain, covering milling, 4-axis/5-axis multi-directional machining, die-casting and other processes, and achieve a seamless transition from prototype verification to mass production for complex geometries such as topology-optimized structures, deep-cavity thin-walled parts, and special-shaped surfaces.
Advantages Of Aluminum
The lightweight characteristics of aluminum alloy (density 2.7g/cm) reduce the weight by 60% compared to steel, accelerate thermal management with a thermal conductivity of 200W/(mK), and extend the life of components by more than 3 times due to the corrosion resistance of the primary oxide layer.
Precision Machining
Through the collaborative control of CNC precision machining and post-casting finishing process, we can achieve a critical dimensional tolerance strictly controlled at 0.03mm, which is especially suitable for micro-precision fields such as medical device guide components and optical instrument holders.
Closed-loop Service For The Whole Process
We can provide one-stop support services from design, material selection, production, quality inspection to delivery, and the warranty period of turning parts is 3 months, ensuring zero defect delivery and eliminating after-sales risks.
Selection of Aluminum Grades
When customizing aluminum parts, there are often a variety of aluminum grades to choose from, and there are four types of aluminum materials that we mainly provide to our customers, namely Aluminum 6061, 7075, 5052 and 2A12. In addition, other grades of aluminum can also be purchased for you if you need it. Below I will briefly introduce the characteristics and related parameters of these materials.
1. Aluminum 6061
Aluminum 6061 is the most versatile and commonly used aluminum alloy. It has a good strength-to-weight ratio, excellent machinability (very easy to cut), good weldability and natural corrosion resistance. It offers the best balance of strength, machinability, corrosion resistance and cost.
Technical Parameters of Aluminum 6061
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Tensile strength
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310 MPa
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Yield strength
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276 MPa
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Shear strength
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207 MPa
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Fatigue strength
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96.5 MPa
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Modulus of elasticity
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68.9 GPa
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Shear modulus
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26 GPa
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Linear thermal expansion coefficient
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23.6m/mk
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Density
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2.73 g/cm3
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Melting temperature
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580-650
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2. Aluminum 7075
Aluminum 7075 is an aerospace-grade material with excellent strength-to-weight ratio and strength and hardness comparable to steels.
Technical Parameters of Aluminum 7075
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Tensile strength
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572 MPa
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Yield strength
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503 MPa
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Shear strength
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331 MPa
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Fatigue strength
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159 MPa
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Modulus of elasticity
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71.7 GPa
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Shear modulus
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26.9 GPa
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Linear thermal expansion coefficient
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23.6m/mk
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Density
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2.82 g/cm3
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Melting temperature
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475-635 C
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3. Aluminum 5052
Core Properties of Aluminum 5052: Excellent corrosion resistance (especially to marine environments), good moldability (bending, stamping), excellent weldability. Medium strength, hardened by cold working (e.g. H32/H34 condition).Good fatigue strength.
Technical Parameters of Aluminum 5052
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Tensile strength
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228 MPa
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Yield strength
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193 MPa
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Shear strength
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138 MPa
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Modulus of elasticity
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70.3 GPa
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Shear modulus
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25.9 GPa
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Thermal conductivity
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138 W/m*K
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Linear thermal expansion coefficient
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2.38*105 K(-1)
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Specific heat capacity
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880 J/kg*K
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Density
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2.68 g/cm3
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Melting temperature
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607 C (1,125 F)
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4. Aluminum 2A12
Aluminum 2A12 is the high-strength hard aluminum alloy (Al-Cu-Mg system) with excellent comprehensive mechanical properties (strength, hardness, heat resistance).It has a long history of application in aerospace field. High strength is usually obtained by heat treatment (e.g. T4 solid solution + natural aging).Its composition is designed to balance strength and processability.
Technical Parameters of Aluminum 2A12
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Tensile strength
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470 MPa
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Yield strength
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205 MPa
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Elongation
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10%
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Hardness
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120 HB
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Fatigue
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105 MPa
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Conductivity(20)
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30% IACS
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Resistivity(20)
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48 n.m
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Elasticity Modulus
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68
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Density
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2.8 g/cm3
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Application
Aerospace Sector
Using the extreme lightweight and ultra-high strength of aluminum alloy, customized aluminum parts have become a key weight reduction solution for aircraft engine mounts and satellite mirror bases, helping aircraft break through the performance limits.
Industrial Automation
Relying on 0.02mm dimensional stability and high rigidity, the CNC Aluminum Part ensures that the robotic arm linkage and optical positioning platform maintain micron-level repeatability at high speeds.
Medical Equipment
With biocompatible surface treatments such as medical-grade anodizing, custom Aluminum Alloy Parts meet the stringent requirements of surgical robot joints and image detector slip rings for sterile environments and precision movements.
New Energy Vehicle
With excellent thermal conductivity and lightweight properties, custom aluminum parts provide efficient thermal management for EV battery cooling plates and motor housings, directly increasing range.
Engineered for Industrial ExcellenceThese Custom Aluminum Parts are built specifically for industrial usage, where reliability and strength are of paramount importance. Their standard sizes eliminate the hassle of customization, allowing for straightforward integration into existing machinery. Trusted widely across industries in India and abroad, the quality ensures peace of mind for maintenance crews and engineers alike.
Quality You Can Count OnManufactured from high-grade aluminum, these parts undergo strict quality control to deliver superior resistance to wear and tear. Their robust construction translates to extended operational life, minimizing downtime and maintenance costs, making them a preferred component in critical industrial settings.
Supported by a 1-Year WarrantyEvery part is backed by a comprehensive 1-year warranty covering manufacturing defects and material faults. This guarantee underscores our commitment to quality and customer satisfaction, ensuring dependable performance throughout the warranty period.
FAQ's of Custom Aluminum Part:
Q: How are these custom aluminum parts manufactured?
A: These aluminum parts are manufactured using advanced fabrication and finishing processes to ensure accuracy, strength, and a high-quality finish suitable for industrial use.
Q: What sizes are available for these aluminum parts?
A: The parts are available in standard sizes, making them ideal for immediate use in diverse industrial applications without requiring custom adjustments.
Q: When should I consider using these aluminum parts in my equipment?
A: You should use these parts when your equipment requires reliable, durable, and high-quality aluminum components for optimal performance and longevity.
Q: Where can I purchase these custom aluminum parts?
A: These parts are available through authorized distributors, exporters, manufacturers, suppliers, and traders in India, ensuring easy accessibility for industrial clients.
Q: What is the process for ordering or sourcing these parts for my business?
A: You can contact our sales representatives or authorized partners to place an order, request quotations, or discuss your industrial needs for efficient sourcing.
Q: How are these parts typically used in an industrial setting?
A: They are commonly used as replacement or upgrade components in various industrial machinery, supporting reliable operation and enhanced equipment lifespan.
Q: What are the primary benefits of using these good quality aluminum parts?
A: The main benefits include superior durability, high resistance to corrosion, ease of installation due to standard sizing, and dependable service supported by a 1-year warranty.