Custom Brass Casting

Custom Brass Casting Specification

Warranty
1 year

Features
Good Quality

Automation Grade
No

Remote Control
Yes

Material
Admiralty Brass, C3604, C86300, etc.

Product Type
Custom Brass Casting

Custom Brass Casting Trade Information

Minimum Order Quantity
5 Pieces

FOB Port
Shenzhen

Supply Ability
1000 Pieces Per Month

Delivery Time
30 Days

Sample Policy
Contact us for information regarding our sample policy

Main Export Market(s)
Asia, Australia, Central America, North America, South America, Eastern Europe, Western Europe, Middle East, Africa

Main Domestic Market
All India

About Custom Brass Casting

Product Characteristics

Customizability

Brass material has low viscosity and good fluidity after melting, and can be used to fill a variety of complex custom shapes.

Corrosion Resistance

The brass material used in custom brass casting creates a dense oxide film on the surface, and other metal elements are added during melting to enhance the corrosion resistance of the brass material.

Other Characteristics

Custom brass casting parts have excellent mechanical properties, such as good hardness and strength, and good toughness and wear resistance, and perform well in some heavy-duty applications.

Material Selection

There are many materials that can be selected for custom brass casting, and the following categories can be mainly selected according to the content of copper and other metal elements in the composition.

Name And Grade	Key Ingredients	Peculiarity	Typical Applications:
Free-Cutting Brass (C3604 / C36000)	With: 60.0-63.0% Pb: 1.8-3.7% Zn: Redundancy	The cutting performance is very good, it can be machined at high speed, and the surface finish is good. Moderate strength and hardness. Note: Contains lead and is not intended for use in drinking water systems.	A large number of structural parts that need to be turned and milled are required, such as valves, gears, pipe joints, and electrical parts.
Manganese Bronze (C86300)	With: 60.0-66.0% Al: 5.0-7.5% Fe: 2.0-4.0% Mn: 2.5-5.0% Zn: Redundancy	It belongs to the heavy-duty alloy. It has the characteristics of high strength, high hardness, wear resistance and good corrosion resistance.	Heavy machinery gears, worm gears, marine propellers, high-strength bearings, valve stems, pump housings.
Silicon Brass (C87500)	With: 80.0-90.0% Yes: 3.5-5.5% Zn: Redundancy	The casting fluidity is good, suitable for thin-walled complex castings, and the surface oxide film has high density, making it better corrosion and wear resistance.	Complex thin-walled parts, high-grade bathroom accessories, ship accessories, corrosion-resistant pumps, valve components.
Admiralty Brass	Cu: Approx. 71.0% Sn: 0.9-1.2% Zn: Redundancy	The addition of tin (Sn) to the composition improves the corrosion resistance of dezincification, and is widely used in the maritime field.	Marine equipment, marine valves, heat exchanger tubes, power plant condenser tubes.
Red Brass (C83600)	With: 83.0-88.0% Sn: 3.5-5.0% Pb: 1.0-3.0% Zn: Redundancy	It has a high copper content, a reddish color, and good corrosion resistance. It has both good casting and machining properties.	Traditional bathroom faucet valve body, low-pressure valve, pipe fittings, building hardware, decorations.
Tin Bronze (C90500)	With: 86.0-89.0% Sn: 9.0-11.0% Zn: 2.0%	Good wear resistance (especially suitable for sliding friction), good self-lubrication, and strong corrosion resistance.	Bearings, bushings, worm gears, gears, corrosion-resistant pump bodies, art sculptures.
Aluminum Bronze (C95400)	Cu: Margin Al: 10.0-11.5% Fe: 3.0-5.0%	It has excellent mechanical properties such as strength, hardness, and wear resistance. Its resistance to corrosion and high-temperature oxidation far exceeds that of ordinary brass.	Heavy-duty wear gears, valve assemblies, nuts, screws, extrusion dies, marine application hardware.

Customized Processes

The process of Custom Brass Casting is not complicated, but the main thing is to determine the requirements and materials used so that the engineer can choose the best production option. Below is the entire customization process for Custom Brass Casting.

Demand Confirmation

Our engineers will communicate with you in detail to determine your needs, including quantity, material, estimated delivery time, your product drawings, casting process options, and the price after evaluation by our engineer team.

Pattern Making

Based on the data in the drawing design and the casting process determined after the final evaluation, the most appropriate method for manufacturing the pattern is selected. For example, lost wax casting produces wax molds coated with refractory materials, while sand casting makes metal molds that are consistent with the shape of the part and have some margin reserved.

Molding

The molding process of different casting processes is different from the molding process made by the mold. Lost wax casting mainly melts the wax out of a wax mold coated with refractory coating at high temperatures, so that it forms a cavity shell that is consistent with the shape of the part. Sand casting, on the other hand, uses the upper and lower parts of the sand box to prepare a cavity that is consistent with the shape of the pattern.

Melting and Casting

After the pattern and mold are ready, it is time to melt the brass material and cast it, and the molten metal liquid is slowly injected into the cavity through the pouring system to wait for cooling and solidification.

Demolding and Post-Processing

After the casting solidifies, the casting is taken out by destroying the shell, and at this time, only the process of making the casting blank is completed, and the casting precision processing and other post-processing operations need to be carried out according to the size requirements of the drawings.

Quality Inspection and Delivery

After completing all the production work, our quality inspection team will conduct quality inspection on the products produced, and the qualified products will be delivered to customers by sea, land and air according to the prescribed packaging.