About Housing Casting
Product Features
1. Cost Savings
Through sand casting, the integrated production of gearbox housing can be realized, which saves materials and cutting time compared to CNC machining.
2. Material Diversification
It supports a variety of material options, such as gray cast iron, ductile iron, cast alloy steel, carbon steel, cast aluminum, etc., and the appropriate material can be selected according to the specific working conditions of the shell.
3. High Product Accuracy
Our Casting Blank Manufacturing is able to achieve a free tolerance of 1mm, while Castings Precision Machining is able to achieve a specific tolerance of 0.03mm.
4. Customized Production
The shell casting we can achieve includes: motor housing, reducer housing, gearbox housing and other various housings. As long as you provide the drawings of the shell products you need to cast and the materials that are marked to be produced, we can customize the production for you.
Parameter
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Parameter Items
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Reference Value
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Illustrate
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Maximum unit weight
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3000 kg
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Sand casting is suitable
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Minimum wall thickness
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Aluminum: 4 mm; Iron/steel: 6 mm; Copper: 5 mm
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Complex structures need to be thickened
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Surface Roughness (Ra)
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Casting: 12.525 m Machining: 0.83.2 m
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Mirror processing up to Ra0.8 m
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Casting state tolerance
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1.0 mm
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Dimensions 1 m (+0.5 mm tolerance for every 1 m increase)
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Precision machining tolerances
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0.03 mm
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Bearing holes/sealing surfaces and other key mating positions
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Supporting materials
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Ductile Iron (QT450-10/QT600-3)
Grey Cast Iron (HT200/HT250)
Cast Steel (ZG270-500/ZG310-570)
Cast Aluminum (A356/ADC12)
Cast Copper (C86300/C95200)
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Tensile strength coverage:
160900 MPa
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Optional process
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Sand casting
Lost foam casting
Gravity casting
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Sand mold: low-cost batches
Lost foam: complex cavity
Gravity: Thin walls are dense
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Applications
Robotics
Robot arms often need to reserve internal space to facilitate wiring, such as joints and arms in Scara robots, surgical robots or industrial robotic arms, and other shell parts, which are usually produced by casting.
4-Axis & 5-Axis Machining Machines
The fourth and fifth axes in this machine are achieved by means of a swing-type connecting shaft housing assembled with two hollow rotary tables, which are cast using a casting process that reduces material waste.
Gearbox Field
The housing of cam indexer, planetary gearbox and other reducers is cast with gray cast iron, which can improve the compressive strength, durability and shock absorption performance of the housing, and can also save costs.
Electromechanical Products
The gearbox shell and motor shell in mechanical and electrical products can be mass-produced by shell casting. To better produce these products with complex internal space, die-casting is often used.