About Screw Gear
Sango Automation is a company which specializes in transmission machinery and precision parts. Since the establishment, our company has been committed to honest operation, making progress and pioneering new products to meet requirements of customers. We have rich production experience and our products have excellent quality. We can provide various
gears for you, such as
helical gears, screw gears,
worm gear and custom gear, etc.
Feature
High Transmission Efficiency
Screw gear drives have a large meshing area and the contact of tooth surface is more thoroughly. So it has higher transmission efficiency. Compared to other transmission methods, the transmission efficiency of screw gear drives is above 90% typically.
Lower Noise and Vibration
Due to the tooth surface of the helical gear meshing continuously. The noise and vibration generated during gear meshing are relatively low. This makes screw gear drives more suitable for applications which sensitive to noise and vibration, such as precision machinery and audio equipment.
High Load Capacity
Screw gear drives have large contact area of tooth surface, and the strength of tooth surface is high. So, it has a higher load capacity. They can withstand large loads from axial and radial and have a long fatigue life.
Good Self-Locking Performance
Screw gear drives have excellent self-locking performance, the gear drive can prevent reverse rotation without external force. This is crucial for applications which need prevent maloperation or reverse rotation, such as lifting machinery and safety devices.
Wide Range of Applications
Screw gear drives are suitable for various industrial fields and applications, including machinery manufacturing, automation equipment, transportation, and construction machinery. They can meet the transmission requirements of different power and speed specifications.
Process
Gear design
Determining the parameters and types of gears based on requirements such as transmission power, transmission ratio, and working environment.
Material selection
The strength, toughness and wear resistance of gears and other properties need to be taken into consideration.
Cutting processing
It is the most crucial step in the processing of screw gears which needs use appropriative gear milling cutters or gear turning tools for processing.
Heat treatment
It can improve the hardness and wear resistance of gears.
Finishing
This ensures the precision and surface quality of the gears.
Precision Engineering for Industrial PerformanceOur screw gears are meticulously crafted with a ground and case-hardened helical profile to deliver smooth, low-noise operation for industrial machinery. The modular design, ranging from 1 to 5, allows seamless integration into automation systems, ensuring adaptability to complex configurations.
Superior Durability and Corrosion ResistanceManufactured from high-grade alloy steel and treated for enhanced surface hardness, the gears provide outstanding resistance to wear and corrosion. The oil-immersed lubrication system further extends service life, making them reliable even in challenging environments.
Flexible Mounting and High EfficiencyWhether you require horizontal or vertical mounting, our bevel gears are designed to meet your needs. With up to 150 Nm output torque and 92% efficiency, these gears optimize power transfer and are suitable for a wide range of voltage applications.
FAQ's of Screw Gear:
Q: How is the service life of these screw gears ensured?
A: Our screw gears undergo case hardening and are manufactured from high-grade alloy steel, combined with a ground surface finish and oil-immersed lubrication system. These features contribute to a service life exceeding 25,000 hours, even during continuous industrial operation.
Q: What applications are these screw gears suited for?
A: These gears are ideal for automation, industrial machinery, and environments where high durability, low noise, and reliable power transmission are required. Their customizable modules and tooth counts also support integration into specialized machinery.
Q: Where can these screw gears be installed?
A: They are designed for both horizontal and vertical mounting and can be installed in various industrial setups, including factory automation lines, heavy machinery, and engineering equipment.
Q: What is the benefit of the oil-immersed lubrication system?
A: The oil-immersed lubrication reduces friction and wear, maintains low noise levels, and significantly enhances the gear's operational lifespan, ensuring maintenance intervals are minimized in demanding applications.
Q: How does customization work for module and number of teeth?
A: Our gears offer module customization from 1 to 5 and a tooth count range of 10 to 40. This flexibility allows for tailored solutions to meet specific load, speed, and mechanical integration requirements.
Q: What are the operating temperature and voltage ranges for these gears?
A: They are engineered to operate reliably within -20C to +80C and support voltage inputs of 220V and 380V, catering to varied industrial power conditions.
Q: What makes these gears suitable for exporters, distributors, and suppliers in India?
A: The combination of customizable specifications, robust construction, excellent corrosion resistance, superior efficiency, and comprehensive after-sales support makes them a preferred choice for distributors, exporters, and suppliers across India.